FL-ZS, FL-ZHS, and FL-ZB are established commercial synergists with existing industrial application data. They are not experimental alternatives; they are commercially proven, TSCA-listed materials used in PVC, polyolefin, rubber, and engineering plastic compounds worldwide.
Unlike antimony trioxide, zinc-based synergists offer additional performance benefits: superior smoke suppression, reduced CO evolution in flexible PVC, no IARC classification, and in the case of FL-ZB, afterglow suppression and char promotion in a single additive.
| Property | ATO | Zinc-Based |
|---|---|---|
| FR Mechanism | Gas-phase only | Gas + solid phase |
| Smoke Suppression | Limited | Strong |
| CO Reduction | Minimal | Meaningful |
| IARC Classification | Group 2B | None |
| Supply Status | Constrained | Available |
| Afterglow Suppression | No | FL-ZB: Yes |
| Halogen-Free Compatible | No | FL-ZB: Yes |
Performance varies by system. Substitution requires formulation testing.
Performance Standards & Commercial Applications
FL-ZS, FL-ZHS, and FL-ZB meet the requirements for FR systems targeting the following standards when formulated at appropriate loadings with halogenated or halogen-free primary FRs:
Performance data above reflects literature values and commercial formulation experience. Flamisol supports formulation testing with evaluation quantities. Results depend on compound geometry, primary FR loading, and testing lab protocol.
Zinc stannate (ZnSnO₃): inorganic FR synergist and smoke suppressant for PVC, polyolefin masterbatch, engineering thermoplastics, thermosets, rubber, coatings, and adhesives. Partially replaces ATO in brominated and chlorinated systems. Both gas-phase and solid-phase FR activity. TSCA listed.
| Property | Value |
|---|---|
| CAS Number | 12036-37-2 |
| Appearance | White powder |
| Decomposition temperature | Highly thermally stable |
| Function | FR synergist + smoke suppressant |
| TSCA Status | Listed |
| ATO replacement | Partial: formulation dependent |
| Substrate | FL-ZS |
|---|---|
| Rigid PVC | Primary |
| Flexible PVC | Primary |
| Polyolefin masterbatch | Primary |
| Halogenated rubber | Suitable |
| Engineering thermoplastics | Suitable |
| Thermosets & epoxies | Suitable |
| Coatings & adhesives | Suitable |
Zinc hydroxystannate (ZnSn(OH)₆): hydrated zinc stannate with enhanced smoke suppression vs. FL-ZS and ATO. Particularly effective in flexible PVC wire and cable insulation where NBS smoke density or IEC 61034 smoke emission limits apply. The endothermic dehydration on heating further reduces flame spread. TSCA listed.
| Property | Value |
|---|---|
| CAS Number | 12027-96-2 |
| Appearance | White powder |
| Decomposition | Endothermic dehydration on heating (beneficial) |
| Key advantage vs. ATO | Superior smoke suppression + lower CO |
| Primary sector | Wire & cable, flexible PVC |
| TSCA Status | Listed |
| Substrate | FL-ZHS |
|---|---|
| Flexible PVC (W&C) | Primary: recommended |
| Rigid PVC | Suitable |
| Polyolefin masterbatch | Suitable |
| Halogenated rubber | Suitable |
| Engineering thermoplastics | Suitable |
| Thermosets | Suitable |
Formulation Starting Points: Flexible PVC Wire & Cable
Partial ATO replacement: Evaluate FL-ZHS at 3–5 phr in TDCPP/flexible PVC insulation compounds, maintaining existing primary FR loading.
Full ATO replacement: Loadings of 5–8 phr reported in literature for IEC 61034-compliant smoke density, depending on TDCPP loading and compound geometry. Formulation testing against target fire standard required. Evaluation quantities available →
Zinc borate (2ZnO·3B₂O₃·3.5H₂O): provides FR synergy, smoke suppression, afterglow suppression, and char promotion in a single additive. Works in both halogenated and halogen-free systems. The boric acid melt forms a protective glassy char layer; ZnO promotes crosslinking; water of crystallisation provides endothermic cooling. TSCA listed.
| Property | Value |
|---|---|
| CAS Number | 138265-88-0 |
| Formula | 2ZnO·3B₂O₃·3.5H₂O |
| Appearance | White free-flowing powder |
| Dehydration temperature | >554°F (>290°C) |
| Functions | FR + Smoke + Afterglow + Char |
| Halogen-free compatible | Yes: unique vs. FL-ZS and FL-ZHS |
| TSCA Status | Listed |
| Substrate | FL-ZB | Key Function |
|---|---|---|
| Rigid PVC | Primary | FR + smoke + afterglow |
| Flexible PVC | Primary | FR + smoke + afterglow |
| Polyolefins | Primary | FR + char promotion |
| Engineering plastics | Suitable | FR synergy |
| Thermosets | Suitable | FR + char |
| Halogen-free systems | Compatible | Unique advantage |
| Product | Chemistry | Best Substrate | Smoke Suppression | Afterglow | HF Compatible |
|---|---|---|---|---|---|
| FL-ZS | Zinc stannate | Rigid/flex PVC, polyolefins | Good | No | No |
| FL-ZHS | Zinc hydroxystannate | Flexible PVC, wire & cable | Excellent | No | No |
| FL-ZB | Zinc borate | Universal: incl. HF | Good | Yes | Yes |
| ATO-65⁄85 | Antimony trioxide | Masterbatch, plastics | Limited | No | No |
Antimony trioxide vs zinc: the alternatives compared · Zinc stannate vs zinc hydroxystannate
Provide your details and we will send the requested SDS, TDS, or CoA within 24 hours.